• 27A, Sector 6, Faridabad, Haryana 121006
  • info@usakaengineers.com
  • 8375891483
Contact Us

Capabilities

We consistently evolve and enhance our solutions to align with industry trends, fueling progress and opportunity.

Stamping Shop

Sheet Metal Solutions

  • Diverse Material Range: We supply a variety of sheet metals, including mild steel, stainless steel, and high-strength materials, catering to diverse industrial needs & requirement.
  • Wide Thickness Availability: Our inventory includes sheet materials ranging from 1mm to 8mm, ensuring flexibility for different applications.
  • Premium Material Grades: We source and supply high-quality sheet metal grades, including SAPH440, IS1079GRDHR2, IS513GRDD, SUS409L, IS2062E450, and IS2062E250, ensuring compliance with industry standards and customer requirements.
  • Reliable Sourcing: Partnering with certified and trusted mills, we guarantee consistent quality and traceability for all supplied materials.
  • Custom Blanking & Shearing: Precision blanking and shearing services ensure optimized raw material usage, reducing waste and improving efficiency for our customers.
  • On-Time Delivery: Our efficient logistics and warehousing solutions ensure a seamless supply chain with minimal lead times.
  • Strict Quality Assurance: Every batch undergoes rigorous inspection and testing to maintain superior standards before dispatch.
  • High Press Capacity: We handle forming requirements with press capacities ranging from 20 tons to 400 tons.
Weld Shop

Welding Solutions

  • Our weld shop brings together modern tools and skilled hands to craft solid.
  • Comprehensive Welding Solutions: We offer TIG, MIG, Resistance, Robotic Welding, and custom Special Purpose Machines (SPM) to meet diverse project requirements with precision and adaptability.
  • TIG & MIG Capabilities: Over 70+ weld sets ensure flexibility for small and large production runs.
  • Resistance Welding: Efficient spot and projection welding for sheet metal assemblies with 5+ stations.
  • Special Purpose Machines (SPM)
    We design and deploy custom-built SPMs tailored to specific project needs, enhancing automation, accuracy, and throughput for specialized welding and assembly processes.
  • Robotic Welding: Our advanced robotic welding systems provide precision, consistency, and flexibility, supporting efficient production and high-quality welds for complex assemblies.
  • Dedicated weld Line: Balanced lines optimize productivity, ensuring flexibility and high efficiency for both small and large production runs.
  • Strict Quality Assurance: Our rigorous inspection and testing processes maintain high standards, including leakage checks and weld strength validation, ensures durability and compliance.
Weld Shop

Robotic Welding Solutions

  • Our automated welding line ensures precision, speed, and consistent quality—ideal for modern manufacturing demands
  • Powered by KUKA Robots
    Advanced robotic arms ensure high-speed, repeatable welds with exceptional accuracy.
  • Fronius Welding Technology
    Industry-leading welding sources guarantee stable arcs, superior penetration, and high-strength joints with Low Spatter Control for cleaner welds.
  • High Efficiency & Throughput
    Optimized robotic workflows enable faster cycle times and reduced downtime.
  • MIG & TIG Welding Versatility
    Seamlessly supports a wide range of weld types and materials across industries.
  • Complex Assembly Handling
    Capable of welding intricate geometries and large-scale structures with ease.
  • Consistent Quality & Compliance
    Automated process controls ensure every weld meets rigorous quality and durability standards.
CNC PIPE Bending

CNC Pipe Bending Solutions

  • High-Capacity Pipe Bending: Our CNC pipe bending facility is equipped with YLM machines (Dia 20mm - 50mm), enabling precision bending for a wide range of applications.
  • Comprehensive Pre & Post Operations: We offer notching, knurling, drilling, and other secondary operations to enhance functionality and finish.
  • Specialized Handle Production:
    • Dedicated Handle Line: A dedicated production line ensures consistent quality and efficiency for various handle designs.
    • Notching & Knurling Expertise: Advanced notching and knurling processes add precision surface textures and functional enhancements.
  • Precision Stamping & Marking:
    • Custom Stamping Jigs: Specialized jigs enhance accuracy, repeatability, and production speed.
  • Laser Marking: High-precision laser marking ensures product identification, traceability, and branding with a professional finish
  • Strict Quality Assurance: Our rigorous inspection and testing processes maintain high standards across all pipe bending and finishing operations.
Tool Room

Precision Tool Room Solutions

  • Captive Tool Room: Our in-house tool room is fully equipped to handle diverse tooling and machining needs, ensuring seamless production support.
  • Advanced Machining: Featuring MITR milling machines, lathe machines, surface grinders, and other precision equipment, we tackle complex machining challenges with ease.
  • Versatile Tooling Fabrication: We design and manufacture dies, fixtures, and gauges customized to specific part requirements, supporting both in-house and customer projects.
  • Expert Die Crafting: Our skilled team develops high-precision dies for various applications, ensuring durability and consistency.
  • Proactive Maintenance & Support: A dedicated maintenance program ensures optimal tool performance, reliability, and extended service life, minimizing downtime. We have a separate maintenance section specifically for daily tool and welding fixture maintenance, ensuring smooth operations and consistent production efficiency.
New Product Development

Design & Development Capabilities

  • Advanced Design Software: Our New Product Development (NPD) team is equipped with SolidWorks, NX, and AutoCAD, enabling precise design and engineering solutions.
  • Versatile Project Scope: We specialize in developing sheet metal components, pipe-based designs and more catering to diverse industries and specifications.
  • Collaborative Design Process: Our approach includes feasibility studies, prototyping, and detailed planning, ensuring the final product meets functional and aesthetic requirements.
New Product Development

Standard Room – Precision Testing & Validation

  • Comprehensive Testing Equipment:
    Our facility is equipped with cutting-edge measurement and testing tools, including:
    • Load Testing Machines
    • Micrometres & Digital Vernier Callipers
    • Surface Plates & Weld Checks
    • Coating Thickness Checkers
    • Radius Gauges & Digital Height Gauges
    • Universal Testing Machines (UTM)
    • Belt Grinders for finishing and refining
  • Quality Validation & Assurance:
    Every new product undergoes rigorous testing and refinement to ensure reliability, durability, and compliance with industry standards before and after production.
Press Machines
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Weld Machines
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Robotic Weld
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Resistance Welding
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Welcome to USAKA Engineers – your trusted partner for premium sheet metal fabrication, tubular fabrication, and design & development services
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Services
Capabilities
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Core Services

  • Sheet Metal Fabrication Services
  • Precision Metal Stamping
  • Press Tool Manufacturing
  • Welding and Assembly Services
  • Custom Metal Fabrication

Special Capabilities

  • Advanced Press Capabilities (1mm–8mm)
  • Stainless Steel & Mild Steel Fabrication
  • Robotic Welding Solutions
  • Nut Projection and Fastening Services
  • Custom Finishing for Metal Parts

Quality & Materials

  • Certified Material Sourcing
  • Dent-Free, Scratch-Free Components
  • Coated Tooling for Surface Protection
  • Skin-Pass Raw Material Usage
  • In-Process Quality Control
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